Failure: Failure to discharge liquid or insufficient discharge
Causes:
① Blockage in the suction pipe or the suction line valve not being opened.
② Excessive length of the suction pipeline with too many sharp bends.
③ Leakage in the suction pipeline.
④ Damage to the sealing surfaces of the suction valve or discharge valve.
⑤ Residual air trapped inside the diaphragm.
⑥ Leakage of air or oil in the oil compensation valve group, diaphragm chamber, or other components.
⑦ Abnormal operation of the relief valve or compensating valve.
⑧ Severe leakage at the plunger packing.
⑨ Insufficient or unstable motor speed.
⑩ Excessively low liquid level in the suction tank.
Failure: Pump pressure fails to meet performance parameters
Causes:
① Damage to the suction or discharge valves.
② Severe leakage at the plunger packing.
③ Poor sealing at the diaphragm or discharge pipe joint.
Failure: Reduced metering accuracy
Causes:
① Same as items ④ to ⑩ in "Failure to discharge liquid or insufficient discharge."
② Zero point deviation of the plunger.
Failure: Overheating of parts
Causes:
① Excessive or insufficient oil in the transmission mechanism oil tank, with impurities in the oil.
② Poor lubrication of the moving pairs.
③ Over-tightened packing.
Failure: Impact noise inside the pump
Causes:
① Severe wear of the moving pairs.
② Excessively high valve lift.